Our Process

When you partner with Dhaliwal Laboratories, you’re a part of the family. We carry you through the process, from formulation to end product.




  • Chemists dedicated to research and development

  • Analytical testing to ensure quality

  • Ability to take your concept to fruition

  • Options for product development include:

    • Develop unique, difficult formulations that are protected and confidential

    • Over 1000 stable book formulas as basis for modification

    • Take customer supplied formulas and improve upon them as requested



  • Experienced compounders with over 50 combined years of experience

  • All lab formulas are scaled-up to production with the supervision of our R&D personnel

  • Bulk product is tested for consistent quality against product standards

  • State-of-the-art equipment

  • Homogenizers ensure stability

  • ln-line colloid mills create the smoothest emulsions

  • Large boilers and chillers

  • Separate compounding areas for explosion proof and general cosmetics



  • Stability testing for shelf-life,including:

    • Accelerated stability studies

    • Real-time stability studies

    • Centrifuge studies for separation

    • 7-day freeze/thaw testing

  • Micro challenge testing and inoculation

  • All required OTC testing, per FDA and other agency standards

  • USP Quality water with daily testing

  • Packaging tested according to American National Standards Institute

    • Incoming components are inspected upon arrival

    • Inspected for both major and minor defects

    • Components are compared to product standards to ensure consistency




Our labeling abilities match our diversity in filling:

  • Vials

  • Small bottles

  • Oval tubes

  • Round tubes

  • Front/back products

  • Gallon jugs

And have high tech capture model for any type labeler orientation:

  • Leader in steam sleeve and shrink wrapping

  • Leader in steam sleeve and stem shrinking from small bottle/ jars to a jug

  • Fully Automatic shrink wrapping system for individual product to multi pack




Versatile filling capabilities:

  • Plastic and Metal Tube Fillers – 3ml to 12oz

  • Molten Filling and Cooling

  • Dry Blending and Filling of Salts and Powders

  • Packettes and Sample Sizes

  • Currently fill sizes of 0.2 of an ounce up to 1 gallon bottles and 0.25 of an ounce up to 10 pound pouches

    • Ability to do hot fills, cold fills, alcohol or acetone based products, among others

    • Multiple packet filling, from 0.25 of an ounce up to 2.50 ounce packets

    • Multiple power salt filling machine, from 5 ounce to 10 Lb pouches

    • Multiple tube filling machine for plastic, aluminum or metal tube that can accommodate a variety of quantities, anywhere from small runs to large can run and cold and as well hot products



  • Shrink film

  • Cartoning

  • Kitting