Our Process
When you partner with Dhaliwal Laboratories, you’re a part of the family. We carry you through the process, from formulation to end product.
Formulation
Chemists dedicated to research and development
Analytical testing to ensure quality
Ability to take your concept to fruition
Options for product development include:
Develop unique, difficult formulations that are protected and confidential
Over 1000 stable book formulas as basis for modification
Take customer supplied formulas and improve upon them as requested
Blending
Experienced compounders with over 50 combined years of experience
All lab formulas are scaled-up to production with the supervision of our R&D personnel
Bulk product is tested for consistent quality against product standards
State-of-the-art equipment
Homogenizers ensure stability
ln-line colloid mills create the smoothest emulsions
Large boilers and chillers
Separate compounding areas for explosion proof and general cosmetics
Testing
Stability testing for shelf-life,including:
Accelerated stability studies
Real-time stability studies
Centrifuge studies for separation
7-day freeze/thaw testing
Micro challenge testing and inoculation
All required OTC testing, per FDA and other agency standards
USP Quality water with daily testing
Packaging tested according to American National Standards Institute
Incoming components are inspected upon arrival
Inspected for both major and minor defects
Components are compared to product standards to ensure consistency
Labeling
Our labeling abilities match our diversity in filling:
Vials
Small bottles
Oval tubes
Round tubes
Front/back products
Gallon jugs
And have high tech capture model for any type labeler orientation:
Leader in steam sleeve and shrink wrapping
Leader in steam sleeve and stem shrinking from small bottle/ jars to a jug
Fully Automatic shrink wrapping system for individual product to multi pack
Filling
Versatile filling capabilities:
Plastic and Metal Tube Fillers – 3ml to 12oz
Molten Filling and Cooling
Dry Blending and Filling of Salts and Powders
Packettes and Sample Sizes
Currently fill sizes of 0.2 of an ounce up to 1 gallon bottles and 0.25 of an ounce up to 10 pound pouches
Ability to do hot fills, cold fills, alcohol or acetone based products, among others
Multiple packet filling, from 0.25 of an ounce up to 2.50 ounce packets
Multiple power salt filling machine, from 5 ounce to 10 Lb pouches
Multiple tube filling machine for plastic, aluminum or metal tube that can accommodate a variety of quantities, anywhere from small runs to large can run and cold and as well hot products
Packaging
Shrink film
Cartoning
Kitting